AUTOMATION OF MORTAR BAGGING FOR GREATER EFFICIENCY AND SAFETY

In the construction sector, mortar bagging is essential to prevent leaks, ensure a clean and healthy working environment for operators, and ensure proper bag formation with precision and pallet stability.

Automatic bagging and valve bags

To leverage your production process and ensure the correct packaging of your products, such as mortar bagging, the combination of Indumak baggers with valve bags is the most practical, accurate and modern in the segment.

One of the characteristics that we can define in the valve packaging is the practicality. Because it is a modern packaging in the manufacturing environment, it brought innovation dispensing with its manual closure, either by sealing or by sewing, for example.

Its use implies in better packaging of the product inside the packaging and better storage and palletizing condition, making the pallets safer and more uniform.

How does it work?

The valve bags have an element called a valve that is an inlet intended for the receipt and filling of the product. The bag is inserted into the filling nozzle of the bagger and, after the filling cycle is over, it is expelled from the weighing scale.

It is at this moment that the packaging technology acts, because the insertion of the product by the valve causes it to conform internally against the faces of the bag, thus making the sealing.

For the application in the mortar, we use the bag with side valve for bags in plastic material and top valve for paper bags.

The valve bags have a wide range of shapes and sizes, have specific models and formats for each product and can pack both cement, gypsum, chemical powder and limestone in bags from 20kg/40lb to 25kg/50lb.

A technical evaluation is the key to the best format and success in the application. Understanding the different types of machinery available and their distinct characteristics is essential to obtain the best results in the marketing of products.

It is important to consider the complete product journey from manufacturing to final consumption. For mortar bagging, we recommend the KSP and KRO machines.

Bagger KSP

MODEL: Semi-automatic blow bagger from 10 to 50 kg.

AUTOMATION: Recipe-based logic with reference to the desired weight.

FACTORY ACCESSORIES: Radial compressor, dust collection, PU chamber.

OPTIONAL ACCESSORIES: Root lobe blower, frequency inverter, nozzle for open mouth bag, larger storage chamber, bag exit mat and weight check.

DESTINATION: Bagging of granulated products, mortar, pelletized, bran, extruded, grains and powders in general.

BAG: Valved, and can be adapted for open mouth bag.

Bagger KRO

MODEL: Auger Filler bagger from 10 to 50 kg. (20lb up to 100lb).

DESTINATION: Bagging of bran products, mortar and powders in general. BAG: Valved, and can be adapted for open mouth bag.

AUTOMATION: Recipe-based logic with reference to the desired weight.

FACTORY ACCESSORIES: Dust collection, mini silo.

OPTIONAL ACCESSORIES: Bag exit conveyor, checkweigher.

Read also: See which is the most suitable bagger model for your company.

Benefits of adopting automatic bagging

Check out the following 5 benefits that you achieve by adopting automatic mortar bagging for your business.

1. Improved ergonomics

Handling of bags of high weights within the standards established by International agencies, ensuring the health and safety of operators.

2. Weight accuracy

Uniform bags guarantee quality in the palletizing and transportation stage, avoiding weight variations and ensuring customer satisfaction.

3. Waste reduction

Consistency in the amount of product in the bag, avoiding waste and protecting the environment from contamination.

4. Increased speed and efficiency

More efficiency compared to manual operations, resulting in a significant increase in productivity and meeting delivery deadlines.

Read also: How automatic bagging and palletizing systems increase productivity

Count on Indumak

The automatic bagging of the mortar by means of bagging machines and valve bags offers an efficient and safe solution for the construction industry.

With benefits ranging from improved ergonomics and quality of life for operators to weight accuracy and reduced waste, this automation contributes to a cleaner and more productive production environment.

Indumak offers a wide range of automation for mortar, such as Vertical Fillers, balers, baggers, bag applicator robot and the robotic palletizing system.

All equipment is fully suitable for powder product applications for the construction industry.

Contact our experts and ask for a quote.