Automatic boxing: boost efficiency and competitiveness with the right solution

Recent technological advances are transforming the way industries carry out their processes. Among the most relevant innovations is automatic boxing.

This solution is a key competitive advantage for industries looking to scale operations, reduce errors, and achieve greater efficiency in box formation and sealing.

In this article, you will learn more about automatic boxing and the criteria for choosing the ideal machine.

What is Automatic Boxing and Why is It Essential?

Common across many industries, boxing is the stage responsible for organizing and packing products into cardboard boxes, ensuring

• Total protection;
• Standardization in boxing;
• Safety during storage and transport.

In the context of accelerated industrial automation, automatic boxing is the innovation of the moment, adopted by the most innovative and competitive industries.

These machines perform three processes:

1. Box assembly;
2. Product packaging;
3. Package sealing.

All of this is done without the need for human operators.

This solution transforms performance at the final stage of the production line, enabling productive operations that meet market demands.

The results are clear:

• Increased speed;
• Consistent quality;
• Reduced operational costs.

Regarding cost reduction, an interesting fact is worth noting:

A study by P Market Research showed that the average hourly wages of packaging operators increased by 14% between 2019 and 2023, highlighting the urgency of automation.

In other words, for companies in highly competitive sectors such as food, cosmetics, and mass consumer goods, this transformation is decisive.

Manual vs. Automatic Boxing: Which is More profitable?

Although less efficient, manual processes are still common in smaller operations, but challenges grow as demand increases.

This requires investment in modern, safe, and efficient solutions, with automatic models standing out.

But is the investment worth it? The answer is yes, and the reasons are clear:

• Operational Costs: In manual boxing, labor and rework costs are generally high. Automatic boxing requires an initial investment, offset by ongoing cost reductions.
• Productivity: Manual operators have physical limits, while automatic machines maintain a constant processing pace, ensuring greater efficiency.
• Quality and Errors: Manual processes are prone to errors in box assembly and sealing. Automatic operations follow a standard that helps reduce waste.
• Safety and Ergonomics: Manual work involves repetitive movements and physical effort, whereas industrial automation prioritizes safety (NR12) and worker well-being.

In summary, manual boxing can handle small-scale demands, but as production grows, it becomes a significant bottleneck.

Automatic operations are strategic, providing industries with increased productivity and scalability.

The Power of Automation: Operational Gains and an Efficient Production Line

Adopting automatic boxing machines means much more than replacing manual processes. The investment represents a crucial step toward an efficient production line.

Key benefits include:

• Labor Optimization: employees can be redirected to higher-value, strategic tasks;
• Higher Overall Equipment Efficiency (OEE): fewer stoppages and better production utilization;
• Waste Reduction: precise box assembly and sealing without excessive use of tape or glue;
• Integration with Other Stages: enables a continuous, intelligent flow from filling to shipping.

In short, automation builds a production flow designed to grow alongside your company.

How to Choose the Ideal Boxing Machine?

When making a decision, it is essential to consider technical criteria that ensure the best return on investment. These include:

• Product Type: Will you be working with dry solids (cereals, snacks, pasta, coffee, cosmetics, etc.)? What are their sizes and characteristics?
• Production Capacity: Evaluate your current and future demand;
• Box Formats: Check if the equipment supports the desired packaging;
• Insertion Technology: What insertion technology does your production require?

Indumak T Line: The Complete Automatic Boxing Solution

As you have seen, choosing the right machine requires trust and quality. For this, it is essential to have a partner who truly understands automation.

This is where Indumak stands out, combining tradition, innovation, technology, and specialized support.

Launched in 2023, Indumak’s T Line brought a complete automatic boxing solution to the market, integrating box assemblers, insertion systems, and sealers in robust and versatile equipment.

The options are:

• TGV (gravitational): Products are transferred into the box by gravity. Recommended for handling packages in flexible packaging such as pillow packs, gusseted, flat-bottom, six- and seven-seal bags, doy packs, and more.
• TLN (linear): Packages are organized by a grouping mechanism, then the linear insertion system transfers the products horizontally into the box. Recommended for vacuum packs and cartridges in general.
• TRB (robotic): Products are organized on a conveyor, then the robotic system inserts them into the box. With handling versatility using a gripper, clamp, or vacuum, it can work with various package types. The articulated arm positions products with flexibility and intelligence, ideal for different formats.
• TCR (Cartesian): Insertion into the box occurs via a Cartesian system, using horizontal and vertical axes for movement. Capable of handling items of various shapes and sizes.

T Line Advantages:

• Integrated Processes: formation, insertion, and sealing in a single workflow.
• Cutting-Edge Technology: touch screen HMI, vacuum-formed box drawer, and parallel belt transport.
• Versatility: supports different box types (½ case, full case, and display).
• Insertion Methods: available with gravitational, Cartesian, linear, and robotic insertion.
• Safety and Durability: SAE 1020 steel structure with anti-corrosion coating.

Indumak boxing machines are ideal for flours, snacks, coffee, cosmetics, cookies, pasta, frozen products, pre-filled beverages, and fertilizers.

Optimize Boxing with Indumak

The T Line stands out as the most complete, modern, and versatile option for various industries, making it the best choice for your business.

Ready to make your production line more efficient, especially at the final stage?

Download the Indumak boxing machines catalog now and discover which model is the ideal solution for your business.

Download the Boxing Machines Catalog and See All the Technical Information You Need!