8 ESSENTIAL EQUIPMENT FOR PACKAGING CORN FLAKES AND CORN DERIVATIVES

Corn is one of the most cultivated cereals in the world, being used for a variety of purposes, including human and animal nutrition and even the production of biofuels and ethanol. 

The corn transformation process is an operation that involves several steps from harvest to the final product. Corn is harvested, cleaned, dried and then processed into different products including flour, oil, starch and of course the corn flakes. 

In this content, we will talk about efficient equipment for packaging corn flakes and other corn derivatives. Check out!

Why invest in automating corn flake packaging? 

Corn flake packaging is an important stage in the process, as it is responsible for ensuring the conservation and presentation of the product, ensuring that it reaches the final consumer fresh and protected.

But why invest in automating this process? Automation is a solution that offers a series of benefits, as we will see below. 

Increased productivity 

Packaging automation allows the process to be carried out faster and more efficiently, which increases the productivity of the production line. 

Quality improvement 

Automatic packaging allows the product to be packaged more uniformly and precisely, which improves its quality. 

Cost reduction 

Automation helps to reduce operational costs, as it eliminates the need for human labor and product waste that occurs in manual processes.  

Efficiency and productivity are essential in corn flake processing. To meet growing demand and maintain high quality standards, it is essential to automate packaging processes. 

As we’ve shown, automation not only speeds up the process, but also minimizes waste, reduces human error and ensures a consistent final product. 

Indumak solutions for packaging corn flakes and other derivatives 

As a leader in vertical packaging solutions, we offer a range of innovative equipment designed specifically to optimize corn flake packaging. 

See some of Indumak’s main solutions for this segment: 

Fillers line 

Fillers are an essential component of the cornflake packaging process. They ensure that the product is packaged in the correct quantity, which is important for quality control and reducing waste. 

In the case of corn flake packaging, fillers are used to dose the product in 500 g packages. 

At Indumak, we offer some fillers models for this product. For example: 

FG6-G Indumak Filler 

The FG6-G is a gravimetric filler with six servomotor-driven dosing channels and linear chutes in a closed loop system. It is highly precise equipment, responsible for dosing and releasing the product as soon as it reaches the programmed weight. 

This exact control reduces raw material costs, avoiding waste and ensuring the quality of the final product. 

Indumak Multi Head Filler 

The Multi-Head filler is ideal for products with irregular shapes or density instability, such as corn flakes. 

The products are poured onto the conveyor belt onto the multi-head scale, which weighs and divides them. A combinatorial analysis algorithm decides which buckets will open to release the exact quantity, as programmed. 

The dispenser is made of stainless steel and has easy access for cleaning the parts in contact with the product. 

Indumak Linear Scale Filler  

The Linear Scale Filler is another piece of equipment suitable for the fractionation of irregular products.  

This type of filler works with a scale dosing system and a load cell driven by motorvibrators. It has an option with 2 and another with 4 channels and is ideal for products with irregular grain sizes.  

Choosing the ideal type of filler will depend on the company’s specific needs.  

 DG line of economical packaging machines 

The DG packaging line is considered the best cost-benefit on the market. There are two models available: the DG-4 and the DG-320.  

DG-320 Indumak packaging machine 

The DG-320 offers exceptional performance at a reduced cost, making it ideal for packaging products in larger packages weighing up to 5 kg and widths up to 320 mm. 

Its versatility allows for a wide range of applications, adapting to the specific needs of each product. 

The packaging machine is equipped with a belt packaging traction system (fixed table) and can operate at a speed of up to 70 cycles per minute. 

DG-4 Indumak packaging machine 

The DG-4 model stands out for its compact size compared to other machines. Its design does not compromise performance, providing companies with a high-quality equipment option with the best cost-benefit available on the market. 

This packaging machine is equipped with a belt-based packaging traction system, implementing the fixed table concept. This technology offers several applications, being quite popular in the grain sector, such as corn. 

The flexibility in the DG-4’s design allows for specific customizations to meet buyer expectations and the company’s daily needs, ensuring that the delivered product is perfectly aligned with individual requirements. 

MG high performance packaging line 

The MG line automatic packaging models are recognized for their high performance, guaranteeing greater speed in the corn flake packaging operation, being ideal for companies with high production demand or in the expansion phase. 

The MG-250 model has a compact size, which makes it suitable for companies with space restrictions in their manufacturing facilities. 

However, its small size does not compromise efficiency; on the contrary, the MG-250 is recognized for its ability to speed up packaging processes. 

This model offers a number of standard feature options, making it perfect for those who want to combine technology with ease of operation. 

Furthermore, its robust structure, with a servo-driven welding frame, guarantees high quality performance, allowing speeds of up to 80 PPM to be achieved in segments such as grain. 

The MG line also includes the MG-320 and MG-7 Seals packaging machines. 

Indumak: the complete solution for corn packaging

Indumak is a company with 60 years of experience in developing equipment for packaging products. 

We offer a complete line of equipment, from the filler to the stretching machine, to meet the needs of any company regardless of size or production volume. 

Contact our team for a free consultation and discover how we can help you improve your production results.